Effortless 5 Steps to Install Evaporative Cooler Water Bar

Installing an evaporative cooler water distribution bar is a crucial step in maintaining the efficiency and performance of your cooling system. This comprehensive guide will walk you through the process of installing the water distribution bar, providing detailed instructions and technical specifications to ensure a successful and long-lasting installation.

Preparing the Cooler

Before you begin the installation process, it’s essential to properly prepare the evaporative cooler. Start by ensuring that the cooler is turned off and unplugged from the power source. Next, remove the old water distribution system, if one is present. This may involve unscrewing or detaching the existing components. Once the old system is removed, thoroughly clean the cooler to eliminate any dirt, debris, or mineral buildup that could obstruct the new water distribution bar.

Measuring and Cutting the Tubes

How to Install Evaporative Cooler Water Distribution Bar

The water distribution bar is connected to the cooler pads via a series of tubes. To ensure a proper fit, you’ll need to measure the distance between the water distribution bar and the cooler pads. Use a tape measure or ruler to determine the exact length required for the tubes.

When cutting the tubes, it’s important to use the appropriate tools. A hacksaw or a pipe cutter can be used to achieve clean, straight cuts. Make sure the tubes are long enough to reach the cooler pads, but not so long that they bend or kink, as this can impede water flow.

Attaching the Tubes to the Distribution Bar

Once you have the tubes cut to the correct length, it’s time to attach them to the water distribution bar. Apply a suitable adhesive, such as MEK gluing compound, to the ends of the tubes. This will create a secure and watertight connection. Carefully align the tubes with the corresponding openings on the distribution bar and press them into place. Use pliers if necessary to tighten the connections and ensure a tight fit.

Installing the Water Distribution Bar

With the tubes securely attached, it’s time to install the water distribution bar into the evaporative cooler. Position the bar in the designated location, making sure it is level and secure. Use screws to attach the bar to the cooler, taking care not to overtighten them, as this could potentially damage the cooler’s structure.

Technical Specifications

When installing an evaporative cooler water distribution bar, it’s essential to consider the following technical specifications:

  1. Material Composition: The water distribution bar should be made of a durable material, such as PVC or metal, that can withstand the corrosive effects of water and moisture over an extended period.
  2. Tube Length: The tubes connecting the distribution bar to the cooler pads should be cut to the appropriate length to ensure proper water distribution and prevent any kinking or bending.
  3. Adhesive Compatibility: The adhesive used to attach the tubes to the distribution bar should be compatible with the materials used in the system, ensuring a strong and long-lasting bond.
  4. Secure Attachment: The water distribution bar should be securely attached to the cooler using screws or other appropriate fasteners, preventing any movement or shifting during operation.

Testing the System

After completing the installation, it’s crucial to test the evaporative cooler’s water distribution system. Turn on the cooler and check for any leaks or areas of concern. If you notice any leaks, turn off the cooler and tighten the connections as needed.

Conclusion

By following the detailed steps and technical specifications outlined in this guide, you can successfully install an evaporative cooler water distribution bar, ensuring optimal performance and efficiency of your cooling system. Remember to always prioritize safety, use the appropriate tools and materials, and thoroughly test the system before putting it into regular use.

References

  1. How to Replace Evaporative Swamp Cooler Water Distributor Tubes
  2. Evaporative Cooler Installation – The Home Depot
  3. Braemar EA Evaporative Coolers Manual