Effortless Guide: How to Install the Oil to Water Cooler on Brz

Installing an oil to water cooler on a Subaru BRZ is a great way to improve the engine’s cooling efficiency and prevent overheating, especially during high-performance driving or in hot weather conditions. This comprehensive guide will walk you through the step-by-step process of installing an oil to water cooler on your BRZ, along with detailed technical specifications and references to help you complete the job successfully.

Preparation

Before you begin the installation, ensure you have all the necessary tools and parts, including:

  • Oil cooler kit (19-row, sandwich plate style)
  • Hoses (-6 AN, 16 inches long)
  • Fittings
  • Mounting brackets and hardware
  • Drill
  • Tap and die set (1/8-27 NPT)
  • Wrench set

It’s crucial to carefully read the instructions provided with your specific oil cooler kit and ensure you have the correct tools and parts for your BRZ model.

Mounting the Oil Cooler

How to Install the Oil to Water Cooler on Brz

  1. Locate a suitable spot on the front of the engine bay where you can mount the oil cooler. The ideal location should provide good airflow and be close to the oil filter.
  2. Use the mounting brackets and hardware included in the oil cooler kit to securely attach the cooler to the chosen location. Ensure the cooler is level and firmly in place.

Drilling and Tapping the Oil Filter Housing

  1. Determine the exact location on the oil filter housing where you’ll need to drill and tap a hole to accommodate the oil cooler lines. Measure and mark the spot carefully to ensure proper alignment.
  2. Using a 1/8-inch drill bit, carefully drill a hole in the oil filter housing. Be cautious not to damage any surrounding components.
  3. Using a 1/8-27 NPT tap, thread the hole to match the size and pitch of the fittings provided with your oil cooler kit.

Connecting the Oil Cooler Lines

  1. Attach the oil cooler inlet and outlet lines to the fittings on the oil filter housing and the oil cooler using the provided hardware.
  2. Ensure all connections are tight and secure to prevent any leaks.
  3. Route the hoses carefully, avoiding sharp edges or moving components that could potentially damage the lines.

Filling the Oil Cooler

  1. Before starting the engine, fill the oil cooler with the recommended type and quantity of engine oil, as specified by the oil cooler manufacturer.
  2. Refer to the oil cooler kit’s instructions for the exact oil capacity and type to use.

Testing the Installation

  1. Start the engine and let it run for a few minutes to allow the oil to circulate through the cooler.
  2. Carefully inspect the entire installation for any signs of leaks or issues.
  3. Check the engine’s oil pressure to ensure it’s within the normal operating range.

Technical Specifications:

  • Oil cooler size: 19-row, sandwich plate style
  • Hose length: 16 inches
  • Hose diameter: -6 AN
  • Oil capacity: 1.3 quarts
  • Mounting bracket material: aluminum
  • Drill bit size: 1/8 inch
  • Tap size: 1/8-27 NPT

References:

  1. BRZ/86/FRS Oil Cooler Install Guide – Boosted Media
  2. How To Install An Oil Cooler (2022+ BRZ/GR86) – YouTube
  3. Direct-Fit Oil Cooler for Scion FR-S / Subaru BRZ Installation – Mishimoto
  4. How to install a Subaru OEM oil cooler on your BRZ FRS 86 or GT86 – YouTube
  5. Perrin Oil Cooler Kit Installation and Review!!! – FT86club.com

By following these detailed instructions and technical specifications, you can successfully install an oil to water cooler on your Subaru BRZ, ensuring improved engine cooling and performance during your driving adventures.