How to Rewire a Space Heater: A Comprehensive Guide

Rewiring a space heater can be a straightforward task, but it requires attention to detail and adherence to safety protocols. This comprehensive guide will walk you through the process step-by-step, ensuring that you can safely and effectively rewire your space heater.

Gather the Necessary Tools and Materials

Before you begin, make sure you have the following items on hand:

  • New power cord (rated for use with a space heater)
  • Wire strippers
  • Screwdriver
  • Electrical tape
  • Multimeter (optional, but recommended for testing)

It’s important to select a replacement power cord that is specifically rated for use with a space heater. This ensures that the cord can handle the high wattage and heat generated by the appliance.

Disconnect the Old Cord

how to rewire a space heater

  1. Unplug the space heater from the power source and allow it to cool completely.
  2. Locate the strain relief, which is the point where the old cord enters the heater’s housing.
  3. Using a pair of wire cutters or scissors, carefully cut the old cord about 1 inch away from the strain relief.

Access the Wiring

  1. Locate the screws or fasteners that secure the heater’s housing and remove them.
  2. Gently separate the housing to expose the internal wiring.
  3. Identify the wires based on their color-coding:
  4. Green or bare copper wire: Ground
  5. White wire: Neutral
  6. Black wire: Hot

Prepare the New Cord

  1. Use wire strippers to remove approximately 1/2 inch of insulation from the end of each wire on the new cord.
  2. Ensure that the new cord is rated for the same voltage and wattage as your space heater. Refer to the heater’s specifications to determine the appropriate ratings.

Connect the New Cord

  1. Attach the wires from the new cord to the corresponding terminals on the heater:
  2. Ground wire (green or bare copper) to the green ground screw
  3. Neutral wire (white) to the silver screw
  4. Hot wire (black) to the brass screw
  5. Tighten the screws securely to ensure a tight connection.
  6. Wrap the wire connections with electrical tape to insulate them.

Reassemble and Test

  1. Carefully reassemble the heater’s housing, ensuring that all screws or fasteners are properly tightened.
  2. Plug the heater into a power source and turn it on to verify that it is working correctly.

Additional Considerations

  • Cord Size: The size (gauge) of the replacement cord should be appropriate for the wattage of your space heater. Higher wattage heaters will require a larger gauge cord to prevent overheating.
  • Plug Type: Space heaters typically use a three-prong grounded plug, but some older models may have a two-prong ungrounded plug. Make sure the replacement plug is compatible with the outlet you will be using.
  • Voltage and Wattage: Verify that the new cord and plug are rated for the same voltage and wattage as your space heater. Using the wrong ratings can be a fire hazard.
  • Safety: Always follow proper safety protocols when working with electrical devices. Ensure that the work area is well-lit and free of any potential hazards.

By following these detailed instructions, you can safely and effectively rewire your space heater, ensuring its continued safe and reliable operation.

References:
Sawmill Creek Forum Thread on Replacing Space Heater Cord
DIY Chatroom Thread on Safely Replacing a Space Heater Cord
Reddit Thread on Replacing Plug on a Space Heater